PVG SRE CO 30x Spécifications

MODELMK-1Broce Manufacturing Company1460 SOUTH SECOND AVENUE DODGE CITY, KS 67801 U.S.A.(620) 227-8811 Fax (620) 227-3012www.brocebroom.comSerial Numb

IX BELT CONVEYOR - TOP END VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 320629 Conveyor Belting, 12” x 33’ 4” 1 2 205076 Conveyor Drive

REDUCER INSTALLATION 1. On sizes HXT3A, HXT4A, and HXT5B, replace the plastic plug that protects the threaded hole in the reducer housing with the ey

3 Table 1 – Oil Volumes Volume of Oil Required to Fill Reducer to Oil Level Plug † Position A † Position B † Position C † Position D Reducer Size F

Note: The two-digit numbers are for reference only. Order parts by the six-digit numbers inthe Parts List. Each six-digit number is a complete iden

Refer ence Name of Part No. Req’d. HXT3A Part No. HXT4A Part No. HXT5B Part No. 12 Backstop Assembly 1 243106 244106 245154 HOUSING 1 243534 24456

REPLACEMENT OF PARTSA DODGE TORQUE-ARM Speed Reducer can be dis-assembled and reassembled by careful attention to the instructions following, using to

8. Place output hub seal carrier in position without slims and install two carrier screws diametrically opposed. Torque each screw to 25 lb.-ins. Rot

Viscosity Classification Equivalents 97

MAM - 1104Accoppiatori - manuale di servizioPump Drives - service manualBoites de Repartition - manuel d'utilisationceruennlrrA- ll moto viene tr

' . ' ,,rrt urr=rrrrut"t ===i+===="'-"''=- .-i-= : ==nnt'tU_relrzrOrue- Gli accoppiatori sono forniti sen

.'..;.,.;l1ii:i1.'...'1+.--i=:.-;tifffii=i:l'ÍÍ#'..'==l'=i.iitti|i;ii...1...|'..,:..',,,'.-i..Thecou

2BELT CONVEYOR – MIDDLE LEFT SIDE ITEM PART NUMBER DESCRIPTION QUANTITY 1 205061 Upper Side Sheet 2 2 205060 Side Gusset 4 3 855066 Cent

- BridageDans le cas d'accouplement direct sur la cloche couvre-volant du moteur diesel, la boite doit étre bridée solidement au méme soubas-seme

graissage est recommandé toutes les 100 heures.- Levier de commande (A43) sur "BD 2200" - "BD 3300" - .BDS 2200'- "BDS 3

Accoppiatori a 2 preseDouble pump drivesBoites 2 sortiesAM 2168AM 22OBAM 23OBAM 2328Fig.2Accoppiatori a 3 preseTriple pump drivesBoites 3 sortiesAM 32

Accoppiatore a 4 preseFour pump driveBoite 4 sortiesAM 450Fig.4Accoppiatori con frizioneClutch driven pump drivesBoites de repartition avec embrayage_

Accoppiatori con frizione "BDS 145", "8DS 290".Clutch driven pump drives, "BDS 145" and "BDS 290" versions.Boi

WARNINGVehicle will roll freely with Brake ReleaseTool installed. Vehicle braking ability willbe greatly reduced or disabled. Seriousinjury or death c

114 "182 "148 "203 "194 "348 "376 "4,350 LBS.5,910 LBS. 10,260 LBS. TOTALEXTERNAL DIMENSIONSWEIGHTS(EMPTY WATER TAN

3BELT CONVEYOR – BOTTOM LEFT SIDE ITEM PART NUMBER DESCRIPTION QUANTITY 1 855077 Take-Up Side Plate – Lower, LH 1 2 205086 1/2” x 1”

4BELT CONVEYOR - TOP RIGHT SIDE ITEM PART NUMBER DESCRIPTION QUANTITY 1 205078 Conveyor Hydraulic Motor Mount 1 2 325008 Belt Conveyor M

5BELT CONVEYOR – BOTTOM RIGHT SIDE ITEM PART NUMBER DESCRIPTION QUANTITY 1 855052 Right Side Support Bracket w/ Bushing 1 2 N/A Quick Co

6BELT CONVEYOR – LIFT CYLINDER MOUNT ITEM PART NUMBER DESCRIPTION QUANTITY 1 855030 Bottom Lift Support w/ Bushings & Shaft 1 2 3250

7BELT CONVEYOR – LIFT CROSS TUBE ITEM PART NUMBER DESCRIPTION QUANTITY 1 855068 Belt Conveyor Lift Cylinder Cross Tube 1 2 RC-1

8UNDERSIDE VIEW BELT CONVEYOR – PIVOT CYLINDER VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325013 Swing Cyli

9SLAT CONVEYOR – LEFT SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 205020 Slat Conveyor Side, LH 1 2 320607 Slat Conveyor Take-up F

10SLAT CONVEYOR – RIGHT SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 205019 Slat Conveyor Side, RH 1 2 205031 Slat Conveyor Top Cov

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11SLAT CONVEYOR – DRIVE SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 320615 Dodge Speed Reducer 1 2 325007 Slat Conveyor Motor 1

12SCREW CONVEYOR - LEFT SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 320618 320619 Screw Conveyor, 25” – RH Screw Conveyor, 25” – LH 1

13SCREW CONVEYOR – CENTER VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 320621 Slat Conveyor Chain 2 2 205029 Slat 16 3 320620 Sprockets

14SCREW CONVEYOR – LEFT OUTER VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 205016 Auger Conveyor End Plate, LH & RH 2 2 205023 Outboard

15LEFT SIDE VIEW – BELOW CAB ITEM PART NUMBER DESCRIPTION QUANTITY 1 855001 Frame Assembly 1 2 204999 Brush Support Bracket RH 1 205

16RIGHT SIDE VIEW – BROOM CORE ITEM PART NUMBER DESCRIPTION QUANTITY 1 855004 Core Frame Assembly 1 2 205043 205044 Brush End Gate, RH Brush

17CORE MOTOR VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325010 Core Motor OMSW 400 1 2 N/A Hydraulic Fitting, FF1852T1210S 2 3 855005

18MIDDLE LEFT SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 855153 Hydraulic Tank Assembly 1 2 855158 Fuel Tank Assembly 1 3 305505

19FUEL/HYDRAULIC TANK TOP VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 T-703-BA Hydraulic Cap 1 2 T-702-B Fuel Cap 1 3 344175 Fuel Gauge As

20REAR LEFT SIDE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 855215 Hood Assembly 1 2 VF-803-R Hood Catch (Rubber Strap Only) 2 3 VF

IIBroce Manufacturing Company, Inc. WARRANTY REGISTRATION Purchased From (Dealership) Company: ___________________________________________________

21 REAR DRIVE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325002 325001 Poclain 34ci Motor with parking brake, LH and RH Poclain 34ci Motor,

22PRESSURE MANIFOLD VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325017 Pressure Manifold 1 2 NA Hydraulic Fitting, FF1852T1216S 4 3 NA

23STEERING MOTOR VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325009 Steering Motor 1 2 NA Hydraulic Hose Assembly, 20” – 1AA6FR6 & 1A

24STEERING CYLINDER VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 See Front Axle View Steering Cylinder 1 2 NA Hydraulic Hose Assembly, 66” –

25BOLSTER ASSEMBLY ITEM PART NUMBER DESCRIPTION QUANTITY 1 752002 Bolster Assembly, Complete 1 2 203002 Bolster Pin 1 3 85200

26BRAKE CONTROL ASSEMBLY ITEM PART NUMBER DESCRIPTION QUANTITY 1 B-240-R Master Cylinder 1 2 855188 Master Cylinder Mount 1 3 B-284 Rubber

27FRONT AXLE ASSEMBLY 17 1 8 5 4 6 7a 2 9 16 15 14 13 12 10 7b 11 18 21 19 20 3

28FRONT AXLE ASSEMBLY Reference Part No. Description Qty. 1. ... 403090 ... Front Axle Assembly (6

295200-6000 LB FRONT BRAKE ASSEMBLY 916 87 654321 15 14 13 12 11 10

305200-6000 LB FRONT BRAKE ASSEMBLY ITEM PART NUMBER DESCRIPTION QUANTITY 1 203554 Complete Caliper Assembly w/ Pads 1 2 203530 Friction Pa

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31M-46 HYDROSTAT VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325003 M-46 Hydrostat 1 2 325005 Steering Pump 1 3 N/A Hydraulic Hose Assy.

32M-45 PISTON PUMP VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325004 M-45 Piston Pump, 75cc 1 2 325015 Suction Manifold 1 3 325020 Hydr

33PVG VALVE VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325006 PVG32/6 Control Valve 1 2 N/A Hydraulic Fitting, FF1852T1616S 1 3 N/A

34HYDRAULIC TANK VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 N/A Hydraulic Fitting – Elbow, 6805-20-20FG 1 2 N/A Hydraulic Fitting, 208

35CASE DRAIN MANIFOLD VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325016 Case Drain Manifold 1 2 N/A Hydraulic Adapter, FF1852T0406S 1

36CORE LIFT CYLINDER VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 325014 Core Lift Cylinder, 2” x 12” 1 2 325019 Dual Locking Valve – Li

37GEAR BOX ASSEMBLY

38GEAR BOX ASSEMBLY ITEM PART NUMBER DESCRIPTION QUANTITY 1 2070106 Oil Gauge 1 4 4605257 Ball Bearing 2 5 4620054 Key 2 6 2021180 Driven Sha

39WATER SPRAY SYSTEM 9101112 13 1 2 345/67/8

40WATER SPRAY SYSTEM ITEM PART NUMBER DESCRIPTION QUANTITY 1 344178 Water Tank 2 2 205254 Tank Strap Rear 4 3 205255 Tank Strap F

IVBROCE MANUFACTURING COMPANY BROCE BROOM LIMITED TWELVE MONTH WARRANTY For a period of twelve (12) months or 1,000 hours whichever comes first, f

41CURB/GUTTER BRUSH OPTION ITEM PART NUMBER DESCRIPTION QUANTITY 1 855300 Mount 1 2 325039 Cylinder, Lift Arm 1 3 325037

42CURB/GUTTER BRUSH OPTION ITEM PART NUMBER DESCRIPTION QUANTITY 1 304299 304296 Curb Brush (Wire) or Curb Brush (Poly) 1 2 854006 Hu

43CAB ASSEMBLY 9 5 4 2 1 3 8 7 6 12 11 10 13

44CAB ASSEMBLY Reference Part No. Description Qty. 1 ... P-315-B ... Cab Assembly, Complete ...

45CAB – FRONT VIEW ITEM PART NUMBER DESCRIPTION QUANTITY 1 AC-708-R Air Cleaner Assembly 1 2 AC-785-R Bonnet 1 3 P10-3113 End Cap 1 4 P0

46SEAT AND SUSPENSION COMPONENTS ITEM PART NUMBER DESCRIPTION QUANTITY 1 BS-1050 Seat 1 2 C-211-R C-211-SH Retractable Seat Belt (Shown) Retr

47BROOM/CONVEYOR CONTROL BOX ITEM PART NUMBER DESCRIPTION QUANTITY 1 307432 Conveyor Joystick Control 1 2 307417 Broom, Conveyor, & A

48TRANSMISSON CONTROL BOX ITEM PART NUMBER DESCRIPTION QUANTITY 1 855171 Transmission Hand Control Box 1 2 855172 Hand Control Box Cover

49HYDROSTATIC CONTROL ASSEMBLIES ITEM PART NUMBER DESCRIPTION QUANTITY 1 403035 Hand Control Kit 1 2 309470 Hand Control Cable 1 3

50DASH/STEERING ASSEMBLY ITEM PART NUMBER DESCRIPTION QUANTITY 1 855168 Dash Housing 1 2 205169 Dash Side Cover 1 3 305945 Steering Colum

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51GAUGES AND SENDERS    

52GAUGES AND SENDERS ITEM PART NUMBER DESCRIPTION QUANTITY 1 I-222-HO Hour Meter 1 2 I-221-R Oil Pressure Gauge 1 3 I-223-R Fuel Gauge 1 4 I-

53WINDSHIELD WIPERS & WASHER 10 1 3 24 5678913 12 11 14

54WINDSHIELD WIPERS & WASHER ITEM PART NUMBER DESCRIPTION QUANTITY 1 1-182-54MO Wiper Motor 1 2 LE581022-1 Drive Arm 1 3 2-615-2218 2-615-

55MISC. SWITCHES, FUSES, ETC. 1 7 65432

56MISC. SWITCHES, FUSES, ETC. ITEM PART NUMBER DESCRIPTION QUANTITY 1 PBL-12 Warning Light 1 2 46050-12 46050-10 Fuse Block (12 Fuse Capacity)

57LIGHTS – HORNS 1 10 9 8 765 432 13 12 11 14 16 15

58LIGHTS - HORNS ITEM PART NUMBER DESCRIPTION QUANTITY 1 9-50004-SBA Driving Light A/R 2 4-75001 Turn Signal 2 3 6-70001 Stop/Turn Signal 2 4

59HEATER/DEFROSTER SYSTEM 910 8765 4 3 2 112 11 13 14 15 16 17

60HEATER/DEFROSTER SYSTEM ITEM PART NUMBER DESCRIPTION QUANTITY 1 403153 Case, Bottom/Side 1 2 403154 Coil 1 3 403155 Cast, Top/Side 1 4 4031

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61AIR CONDITIONING SYSTEM Features:  255 CFM  Heavy Duty Powder Coated Finish all steel case.  Low Profile for maximum headroom.  Filte

62AIR CONDITIONING SYSTEM ITEM PART NUMBER DESCRIPTION QUANTITY 1 403184 Cover, Evaporator 1 2 403180 Blower Assembly 1 3 403175 Coil, Evapora

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64ENGINES AND RELATED PARTS

653054B ENGINE AND RELATED PARTS 10 7164 5329 8 16 15 14 13 12 11 23 22 21 20 19 18 17 30 29 28 27 26 25 24 36 35 34 33 32 31 37 38

663054B ENGINE AND RELATED PARTS ITEM PART NUMBER DESCRIPTION QUANTITY 1 344062 CAT 3054B Diesel Engine 1 2 852045 Oil Cooler Sleeve 1 3 3

67C4.4 ENGINE AND RELATED PARTS 10 7164 5329 816 15 14 13 12 11 24 22 21 20 19 18 17 30 29 28 27 26 23 36 35 34 33 32 31 37 38 23 25 39

68C4.4 ENGINE AND RELATED PARTS ITEM PART NUMBER DESCRIPTION QUANTITY 1 344062 CAT C4.4 Diesel Engine 1 2 852045 Oil Cooler Hose Guide Slee

69HYDRAULIC DIAGRAMS

70HYDRAULIC VALVE DIAGRAM Broom RotationMotorLift Lock SolenoidBroom Raise/Lower CylinderABABTo Port 3 Case Drain ManifoldTo RH Poclain Drive Motor

VIITABLE OF CONTENTS Belt Conveyor Pages ... 1-8 Top End View .

71HYDRAULIC DIAGRAM PVG ValveABABRH Drive MotorLH Drive MotorRLRLPressure ManifoldCase DrainManifoldSteering MotorSteering CylinderBulkheadTopBulkhe

72WIRING DIAGRAMS

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12v to Joystick (Red w/ White) 1 3A 28 12v from E-stop (Red w/ White)12v to Circuit board P2-4 (Red w/ White)2

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VIIITABLE OF CONTENTS (Cont.) Frame Attached Components (Cont.) ... 15-40 Case Drain Manif

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Function Wire ColorPinHirschmanConnectorNormalVoltageDk Blue 2 0 12v rightLt Blue 1 0 12v leftBlack (+) groundedGray 2 5.7v 6 to 9vYellow 1 12vBlack (

32CHAIN CARE &TROUBLE SHOOTINGStress CorrosionStress Corrosion andHydrogen EmbrittlementThese closely related failures aresimilar in appearance an

33CHAIN CARE &TROUBLE SHOOTINGTension FailureThis type of failure occurs when theultimate tensile strength of a chain isexceeded (when the chain i

Type Method AmountAApply oil with a brush or spout can periodically to keep chain jointsaiming at clearance between pins and from drying (generally a

35CHAIN CARE &TROUBLE SHOOTINGAllied-Locke Industries Inc.. . . the company that deliversCall Toll Free Fax your inquiry(800) 435-7752 (800) 462-3

Problem Possible Causes What To DoExcessive noise I Misalignment of sprocket I Realign sprockets and shaftsI Loose casings or bearings I Tighten set-b

Table 1 - Shaft Tolerances Shaft Size(in) Commercial Shaft Tolerances (in) Up to 1 1/2” +0.000” / - 0.002” 1 5/8” - 2 1/2” +0.000” / - 0.003” 2 11/

All Flange HousingsWARNING: Special attention to the installation procedure for flange bearings is necessary to maintain the proper internalclearance

Parts Replacement ManualForHYDROIL™TORQUE-ARM™Speed ReducersTaper BushedFor Char-Lynn H, S, T and 2000 Series6B Spline MotorsSIZES: HXT325AHXT425A/HX